Film Thickness Measuring System

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The Film Thickness Measuring System is an advanced solution designed for the coil coating industry, simplifying the measurement, inspection, and documentation of paint samples with exceptional accuracy and efficiency. Built for modern industrial environments, the software combines intelligent image recognition, automated analysis, and precision measurement tools to help operators achieve consistent coating quality, reduce errors, and improve production efficiency.

The software offers powerful tools for measuring, averaging, inspecting, and processing multiple paint samples, delivering fast and reliable results for both small operations and large industrial applications. From simple verification to fully automated workflows, it provides flexible solutions tailored to every need.

Key Features

Calibration Verification: Built-in verification tools ensure calibration accuracy and dependable measurement results.

Eliminates Operator Bias: Combines advanced hardware and image recognition technology to improve accuracy and reduce manual errors, while still supporting manual measurement options.

Simplified Interface: Automatically analyzes paint layers in 360 degrees using digital markers for fast, efficient sample processing.

Live Color Imaging: Provides real-time, high-quality color images for easier alignment and inspection.

Accurate Measurement Tools: Supports point-to-point, freehand, and automatic paint layer measurements with reliable precision.

Easy Calibration: Simple calibration process with support for multiple magnifications and measurement units, including inches, millimeters, microns, and mils.

Features
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  • Eliminates operator error.
  • Repeatable/consistent results from machine to machine, site to site, and operator to operator.
  • Environmentally safe, no solvent, containments, to dispose of.
  • System requires no calibration for different substrate materials.
  • System can be expanded to meet other requirements such as defect inspection.
  • Low Maintenance.
  • Quick and Accurate.
  • Optical/video equipment can be used for other purposes (i.e., substrate surface defects, paint film defects, etc.)
  • System can be used to measure thick films, up to 12 Mil (300 microns), using optional bit.
  • Can read primer & top coat film at one time.
  • Active Calibration System automatically adjusts for changes in the magnification of the MonoZoom.
  • DJH View Software with Multi point Averaging gives consistent results
  • ASTM Designation D5796
  • CE Certified