Scrape & Intercoat Adhesion Tester

DJH Designs · Adhesion Testing

Scrape & Intercoat Adhesion Tester

The Scrape & Intercoat Adhesion Tester is testing equipment built by DJH Designs to evaluate shear bond strength between layers in a coating system — a failure mode that typical online adhesion checks are not designed to catch. It works equally well as an in-line production instrument monitoring adhesion in real time, or as a laboratory development tool for establishing the quality standards a coating system needs to meet before it goes into production.

Because it tests both substrate-to-paint and interlayer adhesion, the tester identifies weak bonds that standard flexibility and adhesion checks can miss — the kind of weakness that only shows up as paint removal once a part is exposed to real-world shear stress. Built with durable, production-floor-ready construction and a consistent 50 mm/sec travel speed, it’s suited to coil coating production facilities, paint manufacturer quality control, and multi-layer coating system evaluation alike.

Key Features Specifications Applications Download Documents
✓
Tests Shear Bond Strength Between Coating Layers — evaluates adhesion under shear stress rather than just standard flex or peel testing, catching failure modes typical adhesion tests miss.
✓
Durable Production-Floor Construction — built to withstand continuous online production conditions, not just laboratory bench use.
✓
Substrate-to-Paint & Interlayer Adhesion Testing — evaluates both the bond between substrate and paint and the bond between individual coating layers.
✓
Identifies Weak Bonds Before Field Failure — catches adhesion weaknesses that could cause coating separation under real-world shear stress exposure.
✓
Online or Laboratory Use — functions equally well as an in-line production quality check or a lab tool for developing and validating quality standards.
✓
Simple, Repeatable Test Cycle — a consistent 50 mm/sec travel speed delivers comparable results test after test.

Request a Quote or Technical Datasheet